Air Bubbles on Hydrolic Tank-Polar 115-monitor

Discussion in 'Cutters and Trimmers' started by KOSALA, Jun 11, 2020.

  1. KOSALA

    KOSALA Member

    Joined:
    Jun 2020
    Messages:
    10
    Location:
    sri lanka
    Dear friends,
    I have a polar 115 EMC paper cutter.
    when switching on machine buildup air bubbles without cutting or clamping.
    already replaced all o-rings on the solenoid and mounting plate.
    but the issue not solved.
    clamp and cutting working.
    clamp pressure too low.
    increase air bubbles when clamping and cutting.
    oil changed with HD-46 hydraulic oil.
    please advise me about the necessary actions.

    Thank You,
    Regards,
    Kosala Fernando
     
  2. CHOCK

    CHOCK Senior Member

    Joined:
    Dec 2016
    Messages:
    2,877
    Location:
    Managua,Nicaragua
    Hi sir:

    Look 1) Gasket in the pump

    2)Cooper gasket screw in the pump

    3) O-rings in the control block

    4) copper in screw in the working cylinder

    5) Not enough oil, and NOT addecuate according with the Viscosity the Polar recommend

    6) Air in the complete system,: Bledding until NOT air there

    7) tight all Pipes , and loock if the cooper is o.k in any scew

    8) look for leaking in hydraulic solenoid in gasket, and cooper


    Blessing
     
    Chris660 likes this.
  3. KOSALA

    KOSALA Member

    Joined:
    Jun 2020
    Messages:
    10
    Location:
    sri lanka
    Hello CHOCK,
    Thanks for your attention.
    I replaced 02 nos oil seals (27*18*7) in the pump.
    Air bubbles not visible in the tank.
    pressure ok.
    Thanks again for your valuable advice.

    Regards,
    KOSALA.
     
  4. CHOCK

    CHOCK Senior Member

    Joined:
    Dec 2016
    Messages:
    2,877
    Location:
    Managua,Nicaragua
    ok sir
    Now is fix it?
    Did you bleeding the hydraulic system?
    Would appreciate give me like.
    Blessing
     
    Shuka likes this.
  5. junjun noman

    junjun noman Member

    Joined:
    Nov 2014
    Messages:
    12
    Location:
    philippines
    sir good day, we have the same problem for our polar 115E. can i ask for the size of oil seals for the pump? we don't have a parts book, so that we can purchase it in advance. Thank you and God Bless ..
     
    Last edited: Sep 19, 2020
  6. CHOCK

    CHOCK Senior Member

    Joined:
    Dec 2016
    Messages:
    2,877
    Location:
    Managua,Nicaragua
    Hi, sir
    Normally the pump has only Washers.
    However some times: can use O-ring: OR 10 x 3,
     
    Last edited: Sep 21, 2020
  7. PKT FDO

    PKT FDO Member

    Joined:
    Oct 2014
    Messages:
    36
    Location:
    battaramulla-srilanka
    Dear Noman,
    outer diameter-27mm
    inner diameter -18mm
    thickness-7mm
    take off 8mm Allen screws and open the front side (pully side) then replace oil seals.
    Goodluck,
    Kosala.
     
  8. PKT FDO

    PKT FDO Member

    Joined:
    Oct 2014
    Messages:
    36
    Location:
    battaramulla-srilanka
    Dear Noman,
    outer diameter-27mm
    inner diameter-18mm
    thickness-7mm
    remove Allen screws on the pump front(pully)side and replace oil seals (02 nos).
    Good luck,
    Kosala Fernando.
     

  9. dennis gikonyo

    dennis gikonyo Member

    Joined:
    Aug 2023
    Messages:
    19
    Location:
    Nairobi
    Is there aseal at the back cover of the pump,what is the size.
     
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