Polar 78ES - upstroke movement troubles

Discussion in 'Cutters and Trimmers' started by oabrahim, Jul 25, 2023.

  1. oabrahim

    oabrahim Member

    Joined:
    Apr 2016
    Messages:
    59
    Location:
    Venezuela
    In this machine was made a mechanical work to change the two damaged grease stoppers in the axe of the main clutch pulley. After this work the failure started to be very most frequently, the knive stops after the bottom dead center has been passed, it is beginning the upstroke movement.
    Almost all related electrical causes has been checked but the failure still happens.
    Any additional information is appreciated if anyone else is familiar with the problem.
    The error code in the display when it happens is 603, the main of the causes listed has been reviewed.

    thank you in advance

    best regards
     
  2. synthology

    synthology Member

    Joined:
    Apr 2017
    Messages:
    25
    Location:
    us
    603


    KNIFE POSITION ERROR




    ERROR




    addition: RED






    After start of cutting or during active cut, this message is output if the positions electrical BDC
    and knife pulse counter are not plausible with respect to each ot In such a case, the knife
    movement is interrupted or not permitted, for safety reasons.

    - Check fuse F3 of voltage supply of MHS (knife upstroke control)
    - Knife upstroke control is defective
    - Check correct grounding of frequency converter
    - Check cable route or bus connection / knife upstroke control - SAP - CPxx
    - Check / replace boards SAP, CPxx
    - Check data of knife gear control or knife trace; wrong pulse values in the trac are represented
    inversely
    - Check mechanical play of gears
    - Replace transformer TR1 on 78 ES, or, if necessary, replace entire PM unit.
     
  3. oabrahim

    oabrahim Member

    Joined:
    Apr 2016
    Messages:
    59
    Location:
    Venezuela
    ok...
    thank you
    I will try your recomendations
    I will advice
     
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