Polar 115ED error 118 and 132 inmediatly

Discussion in 'Cutters and Trimmers' started by oabrahim, Jun 22, 2016.

  1. oabrahim

    oabrahim Member

    Joined:
    Apr 2016
    Messages:
    7
    Location:
    Venezuela
    Hello, when press the cut buttons no actions occur, only appears 118 error and inmediatly 132 error appears. the light barrier show the test action changing the position of the leds two times but no action occurs. the magnet ysb is not exitated. the clamp do not move, and in sk95 card any red led turns on. can you help me about the origen of this failure?
    best regards
     
  2. eng reda

    eng reda Member

    Joined:
    Feb 2012
    Messages:
    16
    Location:
    egypt
    dear oabrahim
    after reading below diagonosis , check the haydraulic system (y27,y33,y33a) check if them energized or not !!
    118 CLAMPING TIME INTERRUPTED
    Indicates that a clamping process already started has been interrupted. This is no
    error indication but a status message


    132 CUT CIRCUIT INTERRUPTED
    Cause: Regarding the cutting function, this error signal indicates a dynamic (one-time,
    sporadic) "disagreement" of software control and safety control channel of board
    SK95. This malfunction can be caused by a defective SK95 board. It is quite
    "normal" if this malfunction occurs sporadically.

    Remedy:
    - Press cut buttons for a longer time.
    - Check SK 95, sensors and cabling of cutting cycle
    - Check knife upstroke control
    - Check light barrier
    - Use auxiliary screens "Input/output control and knife gearbox control" to locate the
    malfunction
    - Check board SAP and replace it, if necessary
    - Check inline relay to the control panel for stacklift (short circuit)
    - Check safety bolt; axial play, shatter of switches, switching cam
    -KAP (24 V defective)
     
  3. oabrahim

    oabrahim Member

    Joined:
    Apr 2016
    Messages:
    7
    Location:
    Venezuela
    hello eng reda

    Than you, I have done the next:

    " after reading below diagonosis , check the haydraulic system
    (y27 = 38 ohmi
    ,y33 = 38 ohm,
    y33a= 38 ohm)
    check if them energized or not !! = in this short time the hydraulic system is not energized. No one red led outputs to clamping and cut turns on)

    118 CLAMPING TIME INTERRUPTED
    Indicates that a clamping process already started has been interrupted. This is no error indication but a status message = ok


    132 CUT CIRCUIT INTERRUPTED
    Cause: Regarding the cutting function, this error signal indicates a dynamic (one-time, sporadic) "disagreement" of software control and safety control channel of board SK95. This malfunction can be caused by a defective SK95 board. It is quite "normal" if this malfunction occurs sporadically. =

    In my case it is not sporadically is permanent since the machine is turned on. Any cut can be possible.

    Remedy:
    - Press cut buttons for a longer time. = mesage appears
    - Check SK 95, sensors and cabling of cutting cycle = sensors and cabling checked = ok
    - Check knife upstroke control
    - Check light barrier = OK
    - Use auxiliary screens "Input/output control and knife gearbox control" to locate the malfunction =
    - Check board SAP and replace it, if necessary = in SAP appears all green leds on. In addition the voltages were measured. In this case I found that where may be 8 VDC the reading give 11,5 vdc. can be this the trouble? what do you think about it?
    - Check inline relay to the control panel for stacklift (short circuit) = no stacklift
    - Check safety bolt; axial play, shatter of switches, switching cam = OK
    -KAP (24 V defective) = 24 vdc is OK

    The things not checked yet are:
    SK95, SAP and knive upstroke control MHS.


    best regards
     
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