CPC 104 errors TSK 2 and BEK 101

Discussion in 'Heidelberg Printing Presses' started by Maestro, Sep 24, 2019.

  1. Maestro

    Maestro New Member

    Joined:
    Sep 2019
    Messages:
    4
    Location:
    Ghana
    Hello guys.
    I have TSK 2 and BEK 101 errors showing up on the Display. Ink zones and register motors aren't working.
    Any help.
    Thanks
     
  2. CHOCK

    CHOCK Senior Member

    Joined:
    Dec 2016
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    2,852
    Location:
    Managua,Nicaragua
    Hi sir:
    Please test the 1) power supply +5+12+24 : a) register b) ink motors
    1a)test the battery in the board BEK
    2) see if the Green Led is LIT, otherwise test the fuse
    3) test the plug connector in the secondary side of transformer, that control electronic board, for loose, dirty, or damages cables or wires.
    4) Finally replace the control board motor.
     
  3. Maestro

    Maestro New Member

    Joined:
    Sep 2019
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    4
    Location:
    Ghana
    Unfortunately I've tried all the possibilities but the error wouldn't go away.
    I've changed the GSM board, replaced the TSK and the BEK.I Have changed the entire MAR unit with different set of cards from another machine.
    The error still remains.
     
  4. Maestro

    Maestro New Member

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    Sep 2019
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    Location:
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  5. CHOCK

    CHOCK Senior Member

    Joined:
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    Messages:
    2,852
    Location:
    Managua,Nicaragua
    Hi sir:
    Please do this 1) in the secondary Tap Transfer Measure with 10% of Tolerance:
    X1: Plug- Pin base input voltages

    1 24V AC
    2
    3
    4 24V AC
    5
    6 24V AC
    7
    8 28V AC
    9
    10 24V AC

    2) X2: Plug- Pin base input voltages
    Pin Function
    7
    20V ac
    13
    1
    14 20V AC
    10
    12 27V AC
    8
    15 15V AC
    4
    2 20V AC
    5
    9 17.5V AC
    11
    6 17.5V AC
    3 not assigned

    3) If everything is o.k in the 2 steps before go to the next steps in the GSM Rectifier Module
    X3 Socket base output voltages

    Pin Function
    1 24V DC
    4
    2
    3 24V DC
    5
    6 24V DC
    7
    10 28V DC
    8
    9 24V DC

    X4 Socket base output voltages

    Pin Function
    2
    5 20V AC
    1
    6 20V AC
    4
    8 27V AC
    3
    7 15V AC

    X5 :Socket base output voltages

    Pin Function
    3 20V AC
    2
    1 17.5V AC
    4
    5 17.5V AC
    6

    4) Now measure with a Good DMM :NTE board power supply very well, the tolerance must be 4% up or down

    Power supply board for 12V DC
    Power supply board for 8V DC
    Power supply board for –8V DC
    Power supply board for 24V DC
    Power supply board for 5V DC

    How you must understand, IF ANY of the Voltages show in the 1+2+3+4 is a) missing b) or out of tolerance, the cpc will NOT work, you can replace ALL the electronic board, and Always will be have the same problem. o.k??
    Do carefully and with Patience.
     

  6. Maestro

    Maestro New Member

    Joined:
    Sep 2019
    Messages:
    4
    Location:
    Ghana
    Gentlemen thanks for your help on the CPC.
    The fault was with the MWE cards.I changed 2 of them and the errors did not show up again.
    Thank you
     
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