POLAR MOHR 92 ED Error 240, 653, 654

Discussion in 'Cutters and Trimmers' started by Gihan, Sep 30, 2022.

  1. Gihan

    Gihan New Member

    Joined:
    Sep 2022
    Messages:
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    Location:
    Bangladesh
    Hi Everybody.

    I am in great trouble with my Polar Mohr 92 ED.
    When the machine is powered on I get the below message first.

    [​IMG]

    When I proceed with 1) Scan reference position, I get below ERROR (654).
    [​IMG]

    When I keep moving the backgauge manually, at one point I get below Message (653).
    [​IMG]
    [​IMG]

    Need help from an expert to solve this problem.
    Even recently I have replaced the CP4 card as well but still, the problem is the same.

    In auxiliary functions, I bet the below message as well (240).
    [​IMG]
    [​IMG]

    Expecting help from an expert. Thanks.
     
  2. CHOCK

    CHOCK Senior Member

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    Location:
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    Hi sir;
    1)
    Due to a malfunction or ageing of the battery the data is no longer
    complete or it is incorrect;

    2)
    Make a reference run and move the backgauge along the entire width of the
    table, if the position of the mechanical reference point switch has been modified
    - Check functioning and position of sensor B 341

    3)
    Verify setting of frequency converte.
    - Mechanical stiffness of backgauge drive, check table spindle.
    - C014: with Lenze Motor=2, others=0. resp. see description of freq. Converter.
    - Check / adjust


     
  3. Adil

    Adil Senior Member

    Joined:
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    Location:
    Casablanca
    hi sir


    this error may be caused when the computer voltage is
    dropping too fast.

    Verify setting of frequency converte.
    Mechanical stiffness of backgauge drive, check table spindle.
    C014: with Lenze Motor=2, others=0. resp. see description of freq. Converter.
    Check / adjust backgauge drive motor with brake, brake is moving on small
    measurements.
    Check and/or replace the backgauge drive motor with brake. (If the brake
    is shaking when dealing with short cutting position, replace the brake)
    Frequency converter is defective
    Check / replace pulse generator
    Check cable routes / connections
    Check proper connection of main terminals from backgauge motor
    Parting of cable to the limit switches in the clamp (S6, S218, S218b)
    Check correct grounding of backgauge motor
    Check plug no. 26 for Freq. Converter / SAP.


    good luck
     
  4. Adil

    Adil Senior Member

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    Location:
    Casablanca
    for the last error memory bank fault you have to replace battery and delete all existing memories in ROM. but you must enter service mode
     
  5. CHOCK

    CHOCK Senior Member

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    Proceed with the steps, that I did mention before

     
  6. Gihan

    Gihan New Member

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    Thanks CHOCK.

    Actually need few more advises as follows.
    Where can I find sensor B341?

    Where can i find C014?

    Thanks.
     
  7. Gihan

    Gihan New Member

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    Location:
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    Thanks Adil.
    Will update you if I need any further assistance
     
  8. CHOCK

    CHOCK Senior Member

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    Location:
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    Hi sir here is;
    attached is there the schematic where is located the limit swtich b 341, under the table, where the backgague Run.

    C014, is parameter C/M for converter 8200 polar, for his case is 0, however you must look, if there are in another number

    Let me know.
     

    Attached Files:

  9. Gihan

    Gihan New Member

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    Location:
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    Thank you very much CHOCK.
    I will check this tomorrow and update you.

    PS. Please don't call me sir. I prefer my name. :)
     

  10. CHOCK

    CHOCK Senior Member

    Joined:
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    Messages:
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    Location:
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    I Never call you sir??

    Blessings
     
    Gihan likes this.
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