Motor Control Board on KOMORI Lithrone

Discussion in 'Komori Printing Presses' started by Vic the Printer, Sep 26, 2013.

  1. Vic the Printer

    Vic the Printer Member

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    KOMORI Dampening Motor Control Board

    Can anyone help with an aftermarket replacement inverter… this is the same unit that's used to control the water motors.

    Fuji FRK200A-ZA

    FUJI FRK200A.jpg
     
    Last edited: Sep 27, 2013
  2. presselectronics

    presselectronics Senior Member

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  3. Vic the Printer

    Vic the Printer Member

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    Thank You "Presselectronics" the reason for "aftermarket" mention is cost... I would much rather use the same drive to keep everything the same.. would You repair the existing drive or replace it with an aftermarket like the one You've recommended?
     
  4. presselectronics

    presselectronics Senior Member

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    Depends on the cost. I've seen rebuilts of your original drive sold on Ebay.
     
  5. Vic the Printer

    Vic the Printer Member

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    Hi Presselectronics…. I purchased a Lenze inverter (the one You had mentioned was most commonly used) and wanted to find out if You could help me install it (how the wires connect)… I'll be more than happy to compensate You for Your time and knowledge.
    thank You in advance for Your help
     
  6. presselectronics

    presselectronics Senior Member

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    Wiring recommendations are a bit beyond the scope of this forum and I generally recommend that non-electricians hire techs to wire up anything that uses 220VAC. That being said, I have listed a few ideas below. Check with your press schematics and the manual that came with your inverter for more detail. Also make sure power is off before working on anything electrical on your press!

    R S T are main power from press and should land on L1 L2 L3 on the inverter
    UW* VW* WW* from the press should land on U/T1 V/T2 W/T3 on the inverter (* equals unit number)
    1WA -1WWM5 are from the encoder and not used on the inverter
    109-115T1 (depending on unit) should connect to 4 on inverter terminal strip
    109-115V1 (depending on unit) should connect to 1 on inverter terminal strip
    1-6W3 (depending on unit) should connect to 6 on inverter terminal strip
    1-6W4 (depending on unit) should connect to 5 on inverter terminal strip
    1-6W1 (depending on unit) should connect to 2 on inverter terminal strip
    P24B should connect to 16 on inverter terminal strip
    A19-A115 (depending on unit) should connect to 17 on inverter terminal strip
     
  7. Vic the Printer

    Vic the Printer Member

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  8. ASHISH TELANG

    ASHISH TELANG Member

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    But what abt parameters to be set on the drive like the motor base frequency and voltage. Pls help.
     
  9. Vic the Printer

    Vic the Printer Member

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    There are actually much more parameters that need to be set correctly, especially if the drive is used (not the default settings) I know this is not the answer You're looking for… but I highly recommend asking a motor tech set them for You. As far as the basic settings say the voltage information is stamped on the motor itself.
     
  10. ASHISH TELANG

    ASHISH TELANG Member

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    Most of the motor tech are unable to set drive parameters since they are not familiar with this type of work of retrofitting. Since the motor of komori is a servo motor. Wrong setting make the motor draw more current or does not rotate. Any info please help.
     
  11. Vic the Printer

    Vic the Printer Member

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    were you able to find someone to help with the parameters on your drive
     
  12. ASHISH TELANG

    ASHISH TELANG Member

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    No sir can u help
     
  13. presselectronics

    presselectronics Senior Member

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    The parameters depend on exactly which motor you are using.
    You need the nameplate data to program specific parameters.
    Voltage, frequency, Amps, poles, etc can vary depending on the age of the press.
     
  14. Vic the Printer

    Vic the Printer Member

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    post a picture from your motor nameplate, and perhaps a picture of how you've wired/connected the device
     
  15. kotaon@gmail.com

    kotaon@gmail.com Member

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    Water Motor Drive Replacement

    Hi any one can help in setting the parameters of the drive for komori servo motor ?

    Motor Specifications are GRK2150K-ZG10, Part # 274-5045-402, Capacity: 150W, Rating: 3x220-230V / 1.3A, Encoder: 1000 P/R, Gear Ratio: 1:10, Out R.P.M. 200 Fuji Electric Co., Ltd. , Japan.

    will be great help !
     
  16. kotaon@gmail.com

    kotaon@gmail.com Member

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  17. kotaon@gmail.com

    kotaon@gmail.com Member

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  18. Vic the Printer

    Vic the Printer Member

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    what type of drive.. model number specs and perhaps your install picture
     
  19. kotaon@gmail.com

    kotaon@gmail.com Member

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    Komori Lithrone water Motor AC Drive

    Hi will u be kind enough to tell me the exact Model Number of your water motor and Lenze Drive Model Number
    My motor is Fuji Electric 3 Phase
    please share the knowledge
    and how i can upload pic in my post
     

  20. kotaon@gmail.com

    kotaon@gmail.com Member

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